O-Rings & Cord

High-Performance Sealing Solutions for Oil & Gas, Energy & Industrial Systems

O-rings are simple by design — defined by just two dimensions: inside diameter and cross-section.
But long-term performance depends on far more than size. Material selection, temperature exposure, pressure cycling, media compatibility, and system design all determine whether a seal performs — or fails.

At Performance Seals, we help engineers evaluate application conditions — not just part numbers.

SImple by Design -- Why O-Rings Work

The O-ring may be one of the simplest components in a system — but when selected correctly, it becomes one of the most reliable. Watch our 60-second breakdown of why proper material and application matching matters.

What Are O-Rings?

An O-ring is a torus-shaped mechanical seal designed to prevent the passage of fluids or gases between two mating surfaces. When compressed within a gland, the elastomer deforms to create a barrier that blocks leakage under pressure.

O-rings are used in:

  • Oil & gas production equipment
  • Hydraulic and pneumatic systems
  • Pumps and valves
  • Downhole tools
  • Chemical processing equipment

 

Their simplicity allows for high reliability — provided the correct material and size are selected.

Parker O-Ring Handbook (ORD 5700)

For detailed engineering data, groove design recommendations, sizing charts, and material compatibility information, reference the Parker O-Ring Handbook (ORD 5700).

The handbook includes:

  • AS568 sizing tables
  • Metric dimensions
  • Japanese (JIS) standards
  • British Standard (BS) sizes
  • Gland design recommendations
  • Compression and stretch guidelines
  • Chemical compatibility data

What Materials Are Available?

We supply O-rings in a wide range of elastomer classes, including Parker-engineered compounds for demanding applications.

Common Material Classes

  • Nitrile (NBR / HNBR) – General oil resistance
  • FKM (Viton®-type materials) – Elevated temperature & chemical resistance
  • FFKM – Extreme chemical & high-temperature environments
  • AFLAS® (FEPM) – Steam, amines, and aggressive oilfield chemistries
  • EPDM – Water, steam, and polar media
  • Silicone – High temperature & low temperature flexibility

We also provide:

  • RGD-resistant compounds
  • NORSOK-qualified materials
  • API-compliant compounds
  • Parker-Engineered materials

Industry Standard Sizes

O-rings are manufactured to globally recognized standards.

AS568 (Inch Series)

  • Commonly referenced by dash numbers such as: 2-0XX, 2-1XX, 2-2XX, 2-3XX
  • These are the most common sizes used in North American oil & gas and industrial systems.

 

Metric Sizes

  • Defined by inside diameter (mm) and cross-section (mm).
  • Common in international and OEM equipment.

 

Japanese (JIS) & British (BS) Standards

Used in global applications and legacy equipment.

What is Cord?

O-ring cord is a general purpose, continuous extruded elastomer material supplied in bulk lengths with a round cross-section. Unlike molded O-rings, cord is not pre-formed into a loop. It can be cut to length and joined to create custom diameter seals. Cord stock allows flexibility without tooling costs.

Available in common elastomer classes including:

  • Nitrile
  • FKM
  • EPDM
  • Silicone
  • Specialty oilfield compounds

What is Vulcanization?

Vulcanization (also called splicing) is the process of chemically bonding the cut ends of O-ring cord together using heat and pressure to form a continuous loop.

The splice restores elasticity and strength at the joint, creating a functional custom O-ring.

When Should You Use Cord & Vulcanization?

  • O-ring cord is ideal when:

    ✔ A custom inside diameter is required
    ✔ The seal diameter is too large for molded production
    ✔ No tooling budget is available
    ✔ A rush replacement is needed
    ✔ Field assembly is required
    ✔ Low volume custom sizes are needed

When NOT to Use Vulcanized Cord

  • Molded O-rings are typically preferred when:

    • The application is highly dynamic
    • There is aggressive pressure cycling
    • The system operates at very high pressure
    • Uniform strength across the entire circumference is critical

    A vulcanized splice is strong — but it is not identical to a fully molded O-ring.

Simple Summary

Molded O-Ring
Best for production, high-performance, and critical sealing applications.

Cord + Vulcanization
Best for large diameters, custom sizes, and quick-turn general purpose solutions.

Supply and Support

At Performance Seals, we provide:

  • Standard & custom sizes
  • Blanket orders & stocking programs
  • Lot traceability
  • Documentation packages
  • On-time delivery tracking
  • Direct engineering support

Need Help Selecting the Right O-Ring or Cord?